Stratos Industrial AI
Tier 2 — Flagship

The continuous, infinite time study.

AI cameras at key workflow locations act as a continuous, infinite time study — capturing every activity, movement, and delay to the minute, 24/7, with zero manual input. The equivalent of a permanent $40–80K consultant on site, forever.

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AI computer vision overlay on mining equipment underground

The cost of a traditional study

A formal cycle time study costs $40–80K, takes 4–6 weeks, and is stale by the time it's written.

Without Stratos

  1. 01

    Dedicated observers stationed underground for weeks

    $40–80K per study

  2. 02

    Significant site disruption during observation period

    4–6 weeks to complete

  3. 03

    Point-in-time data — invalid before the next project phase

    Once every 3–5 years

Total: $40–80K, one-time, already stale

With Stratos

  1. 01

    AI cameras capture every activity continuously, 24/7

    Zero marginal cost

  2. 02

    No site disruption — cameras observe without intervention

    Every shift, every heading

  3. 03

    Always current, always connected to actuals

    Infinite studies per year

Total: Continuous, permanent, always live

What the AI actually does

49 AI layers. Every classification traceable to footage.

Stratos Planner — round view schedule with mobile schedule

Activity classification

Distinguishes drilling, mucking, scaling, tramming, setup, collaring, pull-out, and idle from camera observation — automatically, without input.

Delay detection & classification

Detects the transition from productive to non-productive state with start time accurate to 60 seconds, then classifies cause into 25+ delay sub-categories.

Cycle timing

Times every phase of every cycle individually, so the bottleneck is located at the activity level rather than the shift level.

True OEE calculation

Separates productive from non-productive state minute by minute — including the operational availability that maintenance records cannot see.

The five Tier 2 deliverables

The video-verification layer generates more value than the entire software platform beneath it.

DeliverableBeforeAfter2-yr NPV
Equipment Efficiency & Availability18–25% over-reported utilisationTrue camera-observed OEE per unit per shift$720K
Cycle Time Intelligence$40–80K per study, every 3–5 yearsEvery cycle, automatically, continuously$640K
Automated Delay Reporting4–6 of 12–18 delays recalled100% captured & classified to 60-second accuracy$580K
Auto Shift Intelligence Report45 min + 12 hr delay4 min auto-generated$310K
Automated SIC8–11 hr blind spot per shift0 — continuous, no heading walks$395K
Tier 2 total — modelled 2-year NPV$2.645M

Figures shown are modelled projections based on Stratos operational analysis of typical underground development projects — a 14-person crew, four active headings, a 480-day project duration, and stated labour rates. NPV is calculated over two years at a 10% discount rate. Actual results vary by site, scope, crew, and adoption level. Stratos will baseline your own KPIs during the first four weeks of any engagement.

Trust architecture

The AI is auditable. That's the selling point.

Every classification is traceable to a video clip
Confidence scores shown alongside classifications
Low-confidence events flagged for human review
Models validated against ground truth during baseline with your team reviewing samples
Accuracy above 94% on primary cycle activities by Week 6
Benchmarks set per heading type and ground-condition class — configured by you

"Every number comes with a proof of work."

Tier 3 — Advisory

AI Advisory: answers in one meeting.

Our advisory team turns high-fidelity, face-to-mill data into clear actions. The Stratos Data Engine feeds our Human + AI consulting solution to deliver answers, priorities, and executive-ready recommendations in minutes. Clients get answers in one meeting when they would be waiting weeks-months with other advisory firms.

22–35%

modelled performance gain through process changes identified by Stratos Advisory

Mining operations control room with blue and cyan dashboards